Handling costs

Handling costs describe all costs associated with the physical movement of goods within the logistics chain. They include all work steps and operational processes that are necessary to process products from receipt of goods to delivery to the customer. Handling costs play a central role, particularly in warehouse logistics, fulfillment centers and shipping — both from an operational and business perspective.

handling costs

What does the term handling costs include?

Depending on the provider, business model and contract design, the components of handling costs may vary. In principle, however, the following services are among the typical cost components:

  • Receipt of goods: Inspection, counting and recording of incoming deliveries in the inventory management system.
  • emplacement: Transport the items to their storage location, often taking into account weight, turnover frequency and product type.
  • Commissioning (picking): Assembly of goods in accordance with customer orders, with scanning and control steps, if necessary.
  • Packing: Selection of suitable packaging, possibly with filling material, labeling and attachment of documents.
  • Dispatch preparation: Collection of shipment data, connection to shipping service providers and creation of shipping labels.
  • Returns processing: Inspection of returned items, restocking or disposal, documentation of damage, if necessary.

Some service providers charge additional fees for special handling, such as dangerous goods, temperature-sensitive goods or individual packaging solutions.

Why are handling costs important?

In practice, handling costs directly influence the calculation and profitability of a product. Especially in e-commerce, where margins are often narrowly calculated and competition density is high, uncontrolled handling costs can lead to significant losses. For small and medium-sized enterprises (SMEs) in particular, a transparent cost structure is crucial in order to remain competitive in the long term.

Hidden Handling costs in fulfillment offers can also mean that supposedly cheap service providers are more expensive at second glance. It is therefore important to analyse all relevant cost items in advance and to include them in pricing.

Tips for companies:

  • Review cost structure regularly
  • Don't just limit the comparison of fulfillment providers to storage costs
  • Calculate handling costs per item or order and incorporate them into sales prices
  • Check automation potential, e.g. for standard packaging or scanning

Conclusion:

Handling costs are a central part of total logistical costs. If you understand them, analyse them in a targeted manner and actively manage them, you can not only reduce costs, but also make processes more efficient and scalable.

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